Because Bates Engineering designs so many new tanks, our clients regularly ask us to review their tanks designed by us and others. The review typically culminates in a report which includes recommendations for improvements and repair. Examples of recent projects that Bates Engineering has completed from review through construction are listed below.

 

 

 

Fort Collins Utilities Reservoir Improvements

 

In 1995, the City of Fort Collins, Colorado contracted with Bates Engineering to review all of their system reservoirs to determine necessary improvements. The reservoir system at that time consisted of two concrete 15 MG "hopper bottom" reservoirs at the Water Treatment Facility constructed in the 1960's and a two-cell rectangular concrete 4 MG reservoir near the Colorado State University stadium constructed in the 1980's. Bates Engineering made observations both from a raft and the dry reservoirs and provided the City with reports including repair and improvement recommendations. Bates prepared bid documents to carry out these recommendations.

Completed access house at the
City of Fort Collins 4 MG Reservoir.

In 1996, the City approached Lillard and Clark construction about providing construction services in the City's modified design/build process for $600,000. Work was carried out from 1996 to 1998. Work included:

  • Site access improvements including regarding, placement of base course and new concrete stairways
  • Doubling the size of one access house to provide a disinfection clean room
  • Providing new doors, recoating of steel surfaces, halogen lighting and a fall protection system in all access houses
  • Valve vault improvements including an enlarged hatch, lighting and heating
  • Installing 10 new 5'x 8' aluminum hatches on concrete risers through the roofs for light, ventilation and access
  • Installing one-half mile of 4-inch PVC washdown piping to facilitate annual cleaning of the reservoirs
  • Various concrete repairs including polyurethane injection of leaking joints and sealant replacement. Due to the difficult floor geometry, roof repairs were made by the contractor from a floating platform inside the tank

At this time, Bates Engineering was also asked to make a recommendation for coating the 4 MG Reservoir roof which has experienced significant structural cracking. Bates researched 17 coating products for the City and evaluated each product based on nine weighted criteria which were believed to be important to the success of the project including constructibility, serviceability, durability and cost. Three of these products were selected for further evaluation. Bates arranged with three coating contractors to apply test sections to the reservoir roof. After one year in place, Bates evaluated the coatings and made a final coating selection. In 2000, Bates prepared bid documents to complete this work.

 

In 1997 the City asked Bates Engineering to perform a hydraulic model study. The study conducted at the Bureau of Reclamation Hydraulics Laboratories in Denver developed efficient baffle systems to increase contact time in the two short-circuiting 15 MG Reservoirs. Bates designed Hypalon baffles that were installed by Lillard and Clark Construction in 1998. The City's subsequent fluoride tracer tests verified the efficacy of the baffle systems. This study was included in an AWWA Research Foundation study report and won the American Consulting Engineers Council of Colorado Excellence Award for Studies in 2000.

Baffle details in the City of Fort Collins, Colorado 15 MG Reservoirs

 

 

City of Longmont 6 MG Steel Reservoir

 

In 1997 the City of Longmont, Colorado asked Bates Engineering to evaluate two of their reservoirs including their 6 MG steel reservoir. Bates performed both a floating and a dry review. Bates Engineering contracted with a nondestructive testing service to evaluate steel thickness in the floor and roof and a tank testing service to perform magnetic flux testing of the floor. Bates had the interior and exterior coatings tested for lead, chromium and cadmium. Significant levels of lead were found both in the interior and exterior coating systems. A complete report with photographs was presented to the City making repair and improvement recommendations.

Rafter replacement in the City of Longmont 6 MG Tank

 

Bates prepared bid documents for the work which included the following items:

  • Site grading and access improvements

  • Replacement of three 36-inch butterfly valves in the valve vault

  • Recoating the reservoir including removal or overcoating of lead-based paints

  • Removing and replacing 30 corroded roof rafters

  • Lowering the height of the overflow piping to avoid wetting of the roof rafters

  • Providing safety rails around the inlet pipe and floor drain

  • Designing a new caged exterior ladder with locking cover and landing

  • Providing two new 5' x 8' roof access hatches with safety railing

  • Adding a new 30-inch-diameter manhole including a concrete washdown pad outside the tank and reinforcing the steel floor inside the tank to protect from traffic damage

  • Verifying the results of the magnetic flux testing by cutting and repairing coupons from the tank floor plate

Bates provided regular field observation during the construction and provided construction administration services to the City.

 

 

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